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	<title>list-of-industrial-processes &amp;laquo; WordPress.com Tag Feed</title>
	<link>http://en.wordpress.com/tag/list-of-industrial-processes/</link>
	<description>Feed of posts on WordPress.com tagged "list-of-industrial-processes"</description>
	<pubDate>Tue, 21 May 2013 17:52:35 +0000</pubDate>

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<item>
<title><![CDATA[Industrial Materials]]></title>
<link>http://industrialmaterials.wordpress.com/2013/04/11/industrial-materials/</link>
<pubDate>Thu, 11 Apr 2013 19:45:12 +0000</pubDate>
<dc:creator>levijuan</dc:creator>
<guid>http://industrialmaterials.wordpress.com/2013/04/11/industrial-materials/</guid>
<description><![CDATA[The selection of industrial materials for the manufacture of anything is a crucial part of the actua]]></description>
<content:encoded><![CDATA[<p dir="ltr">The selection of <a href="http://www.glamairsupplies.co.uk">industrial materials</a> for the manufacture of anything is a crucial part of the actual manufacturing process. The quality of the output will depend on the quality of the industrial materials bought for production. If the quality of the materials is good then chances of having a high quality product produced are quite high. Conversely if the quality of the industrial materials is poor then the probability of having an inferior product also go up.</p>
<p dir="ltr">Good industrial materials will ensure superior performance by the product. Where a product is meant for use over an extended period of time, quality materials would result in an extended shelf-life for the product. Customers can enjoy using a high quality product for many years without any malfunctions. On the other hand inappropriate industrial materials can lead to a myriad of complications. Buying inappropriate materials is very risky. For instance you may find safety issues coming up as a result of inappropriate materials.</p>
<p dir="ltr">Where safety concerns are brought up pertaining to a particular product, more often than not the product is recalled by the manufacturer. This interferes with the production schedule while also causing huge losses to the companies involved. Inappropriate industrial materials in most instances result in inferior performance. Today, the buyer is a well informed person who understands what he needs. If a buyer seeks to acquire a high performance product and ends up with an inferior performance product, the buyer can even institute legal proceedings against the seller/manufacturer.</p>
<p dir="ltr">In all production process the quality of the input is as good as the output. All industrial material purchases must be governed by some stringent rules to ensure the requisition of superior quality inputs. The procurement department is instrumental in the purchase of industrial materials. The personnel in the procurement department must be trained and made aware of the kind of materials that are needed for production. The procurement process must be transparent. Where procurement is done through a tendering process adequate room must be made to give would be suppliers the opportunity to tender their bids.</p>
<p dir="ltr">The tender details should be availed to the bidders to facilitate competitive bidding. The tendering process should be above board. Let every supplier be convinced that no shoddy business can take place. At the very least only consider suppliers who are able to supply industrial materials of the right quality, supplied at the right price.</p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[Big Data Analytics and the Product Life Cycle]]></title>
<link>http://blog.c24.co.uk/2012/07/12/big-data-analytics-and-the-product-life-cycle/</link>
<pubDate>Thu, 12 Jul 2012 07:26:51 +0000</pubDate>
<dc:creator>david ricketts</dc:creator>
<guid>http://blog.c24.co.uk/2012/07/12/big-data-analytics-and-the-product-life-cycle/</guid>
<description><![CDATA[In Big Data, Continuous Competitive Improvement Think of big data analytics (or any type of analytic]]></description>
<content:encoded><![CDATA[<p>In <a title="View all posts in Big Data" href="http://boilers76.wordpress.com/category/big-data/" rel="category tag">Big Data</a>, <a title="View all posts in Continuous Competitive Improvement" href="http://boilers76.wordpress.com/category/continuous-competitive-improvement/" rel="category tag">Continuous Competitive Improvement</a></p>
<p>Think of big <a class="zem_slink" title="Data analysis" href="http://en.wikipedia.org/wiki/Data_analysis" rel="wikipedia" target="_blank">data analytics</a> (or any type of analytics for that matter) as a product.  It follows a <a class="zem_slink" title="Product lifecycle management" href="http://en.wikipedia.org/wiki/Product_lifecycle_management" rel="wikipedia" target="_blank">product life cycle</a> just like any other product.  Early in the product life cycle there is a lot of variability in the product being delivered and volumes are low.  The correct <a class="zem_slink" title="List of industrial processes" href="http://en.wikipedia.org/wiki/List_of_industrial_processes" rel="wikipedia" target="_blank">production process</a> is a <a class="zem_slink" title="Job shop" href="http://en.wikipedia.org/wiki/Job_shop" rel="wikipedia" target="_blank">job shop</a> where skilled technicians (e.g. data scientists) can produce one-off analyses.  Cost is not an order winner, but an order qualifier.  The order winner is “get me insights from my data as quickly as possible” which means quicker than my competition and may be measured in days or weeks (i.e. not necessarily real quick).</p>
<p><a href="http://boilers76.files.wordpress.com/2012/07/product-life-cycle.png"><img title="Product Life Cycle" src="http://boilers76.files.wordpress.com/2012/07/product-life-cycle.png?w=560" alt="Product Life Cycle" /></a></p>
<p>As the product moves through its product life cycle volumes start to increase and product variability decreases.  Some <a class="zem_slink" title="Standardization" href="http://en.wikipedia.org/wiki/Standardization" rel="wikipedia" target="_blank">standardization</a> is occurring as we learn more about what our customers truly need in terms of analyzed data.  Order winners start to shift from delivery and quality towards cost.  But it is interesting to note that even though delivery and <a class="zem_slink" title="Quality start" href="http://en.wikipedia.org/wiki/Quality_start" rel="wikipedia" target="_blank">quality start</a> to fade as order winners, delivery speed and analysis quality are actually improving.  The data analysis process needs to move out of the job shop and into <a class="zem_slink" title="Batch production" href="http://en.wikipedia.org/wiki/Batch_production" rel="wikipedia" target="_blank">batch production</a>.  The workers doing the analysis do not need to have the same level of technical skills as in the job shop.  This standardization allows for more specialized machines (software applications) to start taking the place of skilled technicians.</p>
<p>As the product starts to mature in its product life cycle the volumes are even higher and the analysis product is more standardized.  Cost is the order winner, but even though delivery and quality are order qualifiers, the order qualifying level is very high for both – “I want the analysis now and it needs to be right as the customer is on the phone”.  Not only must the data analysis be automated, but also some or all of the decision making needs to be automated.  A standardized production process incorporating significant <a class="zem_slink" title="Controls automation" href="http://www.symantec.com/controls-automation" rel="symantec" target="_blank">automation</a> through IT is required to be competitive.</p>
<p>Understanding the product life cycle and how it impacts operations strategy is critical to an organization’s success.  All products move through the product life cycle.  Some move slowly while others move quickly.  It is important to recognize that the production process that was successful when the product was in its infancy will not be successful as it matures.  Skilled labor will be replaced by specialized machines freeing up the <a class="zem_slink" title="Skill (labor)" href="http://en.wikipedia.org/wiki/Skill_%28labor%29" rel="wikipedia" target="_blank">skilled labor</a> to work on new products.  The maturing product will move out of the job shop and into a production line (automated process using specialized machines).  This is true for all products – it does not matter if it is a manufactured good or a service such as data analytics.</p>
<p>Note that a line process produces products faster, with higher quality and at lower cost than batch processes or job shops if the volumes are high enough.  The faster you can move a product along its product life cycle, the sooner you can take advantage of automation.  The effective use of IT can actually help us to move products through the product life cycle by implementing mass customization.</p>
<p><a class="zem_slink" title="Mass customization" href="http://en.wikipedia.org/wiki/Mass_customization" rel="wikipedia" target="_blank">Mass customization</a> when done well accomplishes two things.  It makes the product look customized to the customer with high variability and low volume placing it early in the product life cycle where higher prices can be charged.  At the same time it makes the product look standardized to the production process with low variability and high volume placing it late in the product life cycle where a line process can be used reducing the cost of production.</p>
<p><a href="http://boilers76.wordpress.com/2012/07/10/big-data-analytics-and-the-product-life-cycle/">http://boilers76.wordpress.com/2012/07/10/big-data-analytics-and-the-product-life-cycle/</a></p>
<p>&#160;</p>
<p>&#160;</p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[How to Develop Quality Assurance Procedures]]></title>
<link>http://liareza.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</link>
<pubDate>Sat, 28 Apr 2012 15:39:22 +0000</pubDate>
<dc:creator>aghaei</dc:creator>
<guid>http://liareza.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</guid>
<description><![CDATA[Designing a quality-assurance (QA) process is a skill that both small and large companies, whether j]]></description>
<content:encoded><![CDATA[<p>Designing a quality-assurance (QA) process is a skill that both small and large companies, whether just starting or well established, need to have. And it is no light task. The process may not be perfect once you have it designed and may not ever be perfect. With changing customer and client needs, both the product (or service) and the QA process are ever evolving. The process must include within itself the ability to change and the plan of how to change. Once the process is established, if you&#8217;ve done it properly, it will be easier to change than create anew, and you&#8217;ll find that the results for your customers will justify the extra commitment to the QA process at the beginning.<!--more--></p>
<h2>Instructions</h2>
<section>
<ol id="intelliTxt">
<li>
<ul>
<li>1
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.1-800x800.jpg" alt="Define your End Product or Service" width="73" height="59" /> </a></figure>
<div>
<p>Define your end product. Even for simple objects, the specifications need to be exact. If you do not know what you want as a result, you cannot ask someone to perform a QA check to assure that you have it.</p>
<p>Your end product may be a chair. Your specifications might include that it have four legs, a seat, a back, and two armrests. You might add that the color needs to be within a certain range, no glue may be visible, the legs must be exactly the same length and the finish must be smooth, and that the percent of acceptable variation on any of these items is x%. Be as specific as possible.</p>
<p>Your end product may instead be a service. That means that you need to have a detailed definition of &#8220;good service.&#8221; It may also be beneficial to define grades of service, such as unacceptable, barely acceptable, average, good, excellent. Categories for defining the service might include time for a customer to be served, greeting the customer, upselling the customer, and customer satisfaction. Each category could be measured by if and how well the employee performed and therefore what grade (good, unacceptable, etc.) they have for the QA check.</p>
<p>For example, if an employee greets the customer, she might receive a rating of average for &#8220;greeting the customer.&#8221; However, if she opens the door and offers a beverage to the customer, she might receive a rating of &#8220;excellent&#8221; in that same category.</p>
</div>
</div>
</li>
<li>2
<div>
<div>
<p>Decide at what point in the production of the product or service a QA check should be performed&#8211;at the end or at every step? How many QA points does your product or service need?</p>
<p>For instance, a company that develops online courses has three different QA processes. The writer creates the subject material, and then someone QAs that material. Next, a system expert puts all of the material into an online course format, and someone QAs that. Finally, the internal development department QAs everything in the course to ensure that it is both complete and functional.</p>
</div>
</div>
</li>
<li>3
<div>
<div>
<p>Define each QA point. This is the exact same process as Step 1, but if you have decided that you want your product QAed twice (once in the middle of production and once at the end), then you need to know what the product should be for the people QAing at both points. You already have your end-product definition, so if you only want it checked once more between start and finish, then you only have one more definition to create.</p>
<p>Going back to our chair example. If you decide that you want a QA check after the legs have been attached (because if the legs aren&#8217;t the same length, then there&#8217;s no point wasting the money to finish the chair), then you need a definition of four legs, a seat and a back, and each leg needs to be the same length.</p>
<p>Create this definition for each QA point in the production process.</p>
</div>
</div>
</li>
<li>4
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.4-800x800.jpg" alt="Create Checklists" width="98" height="73" /> </a></figure>
<div>
<p>Create a checklist for each point in the QA process. This checklist only needs to be as complicated as your definition of what your product should look like at each QA point. Keep it simple; design your checklists so the QA people can make a mark if each item meets the requirement. The checklist might also include a place to mark who or which machine made the original product (for later comparison and evaluation); whether a variance is acceptable (and what the variance was); issues that the QA person fixed (if she is allowed to do so); and what issues still need to be resolved before the product or service can move on to the next step.</p>
<p>Returning to the online-courses example: If the subject matter has been created, but the QA person decides that the content does not follow the learning objectives, then the process stops till the writer has produced a revision.</p>
</div>
</div>
</li>
<li>5
<div>
<div>
<p>Add safety measures.</p>
<p>Going back to the online-courses example: After a writer has revised the material for a second time, the material goes again to the QA person, and if it still does not meet standards, the process does not continue until it does. Another measure to help assure accuracy is to not pay the writer until the materials have been both created and approved. Different measures such as second QAs and performance-based payment can be put into place in your QA process to help ensure quality products and prevent extra expenditures.</p>
</div>
</div>
</li>
<li>6
<div>
<div>
<p>Train your employees so they are aware of the QA process. Share your detailed definition. All producers and QA people need to know the requirements for the product as well as knowing what will be inspected by a QA person.</p>
<p>During this training, you will want to show the QA people exactly how to perform and use the checklist. They also will need to know if they are to do this on every product or only on one of every 10 or 100.</p>
</div>
</div>
</li>
<li>7
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.7-800x800.jpg" alt="Check their Checklist!" width="98" height="73" /> </a></figure>
<div>
<p>Test your QA process. It may look great on paper but still notl work effectively in practice. Before implementing the QA process for all products and services, test on a set of products. If a QA is to be performed on one out of every 10 products, produce 10 products, and then go to see if the QA person performed a QA on one of those products. Check to ensure that she completed the checklist appropriately and then check the product to ensure that the product matches the information written on the checklist.</p>
</div>
</div>
</li>
<li>8
<div>
<div>
<p>Perform random checks. Once you are sure that the QA people are using the checklist correctly and performing the QA checks when and how they are supposed to, you cannot abandon the process. Set a time or number of products for which the QA process is to be checked. Perhaps each QA person is to be checked once every month to ensure continued QA accuracy. This is an extra measure to ensure that the QA people are not becoming lax and allowing lower-quality products to slip through.</p>
</div>
</div>
</li>
<li>9
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.9-800x800.jpg" alt="Write the Procedure" width="98" height="73" /> </a></figure>
<div>
<p>Write the procedure for every step in the process. Remember to define the product at each QA point, specify each QA point, attach the checklists as addenda to the procedure, define the necessary training and training length, specify how the QA individuals will be checked, and be sure to include what will happen if a certain number of products or services do not pass QA inspections.</p>
</div>
</div>
</li>
</ul>
</li>
</ol>
</section>
<div id="DMINSTR"></div>
<figure>
<h2>Tips &#38; Warnings</h2>
<ul>
<li>Don&#8217;t forget to let your QA people know what to do with completed checklists, and what to do with products or services that did not pass the QA check.</li>
<li>It also helps to have defined procedures for what will happen to employees who are producing, but not passing the QA checks.</li>
<li>Do not pigeonhole yourself, department or company with your QA procedures. While it is important to be very specific, don&#8217;t forget to give yourself some leeway. For instance, if each QA person is to be checked once a month, you might want to phrase it in the procedure as &#8220;&#8230;at least once per month, and at random as deemed necessary by the management team.&#8221; This gives leeway so that the employees cannot claim that &#8220;I&#8217;ve already been checked this month, and you can only check me once a month.&#8221; So be sure that there are some caveats in your process.</li>
</ul>
</figure>
<p>source:<a title="ehow.com" href="http://ehow.com" target="_blank">ehow.com</a></p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[How to Develop Quality Assurance Procedures]]></title>
<link>http://infoassuance.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</link>
<pubDate>Sat, 28 Apr 2012 15:39:22 +0000</pubDate>
<dc:creator>infoassuance</dc:creator>
<guid>http://infoassuance.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</guid>
<description><![CDATA[Designing a quality-assurance (QA) process is a skill that both small and large companies, whether j]]></description>
<content:encoded><![CDATA[<p>Designing a quality-assurance (QA) process is a skill that both small and large companies, whether just starting or well established, need to have. And it is no light task. The process may not be perfect once you have it designed and may not ever be perfect. With changing customer and client needs, both the product (or service) and the QA process are ever evolving. The process must include within itself the ability to change and the plan of how to change. Once the process is established, if you&#8217;ve done it properly, it will be easier to change than create anew, and you&#8217;ll find that the results for your customers will justify the extra commitment to the QA process at the beginning.<!--more--></p>
<h2>Instructions</h2>
<section>
<ol id="intelliTxt">
<li>
<ul>
<li>1
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.1-800x800.jpg" alt="Define your End Product or Service" width="73" height="59" /> </a></figure>
<div>
<p>Define your end product. Even for simple objects, the specifications need to be exact. If you do not know what you want as a result, you cannot ask someone to perform a QA check to assure that you have it.</p>
<p>Your end product may be a chair. Your specifications might include that it have four legs, a seat, a back, and two armrests. You might add that the color needs to be within a certain range, no glue may be visible, the legs must be exactly the same length and the finish must be smooth, and that the percent of acceptable variation on any of these items is x%. Be as specific as possible.</p>
<p>Your end product may instead be a service. That means that you need to have a detailed definition of &#8220;good service.&#8221; It may also be beneficial to define grades of service, such as unacceptable, barely acceptable, average, good, excellent. Categories for defining the service might include time for a customer to be served, greeting the customer, upselling the customer, and customer satisfaction. Each category could be measured by if and how well the employee performed and therefore what grade (good, unacceptable, etc.) they have for the QA check.</p>
<p>For example, if an employee greets the customer, she might receive a rating of average for &#8220;greeting the customer.&#8221; However, if she opens the door and offers a beverage to the customer, she might receive a rating of &#8220;excellent&#8221; in that same category.</p>
</div>
</div>
</li>
<li>2
<div>
<div>
<p>Decide at what point in the production of the product or service a QA check should be performed&#8211;at the end or at every step? How many QA points does your product or service need?</p>
<p>For instance, a company that develops online courses has three different QA processes. The writer creates the subject material, and then someone QAs that material. Next, a system expert puts all of the material into an online course format, and someone QAs that. Finally, the internal development department QAs everything in the course to ensure that it is both complete and functional.</p>
</div>
</div>
</li>
<li>3
<div>
<div>
<p>Define each QA point. This is the exact same process as Step 1, but if you have decided that you want your product QAed twice (once in the middle of production and once at the end), then you need to know what the product should be for the people QAing at both points. You already have your end-product definition, so if you only want it checked once more between start and finish, then you only have one more definition to create.</p>
<p>Going back to our chair example. If you decide that you want a QA check after the legs have been attached (because if the legs aren&#8217;t the same length, then there&#8217;s no point wasting the money to finish the chair), then you need a definition of four legs, a seat and a back, and each leg needs to be the same length.</p>
<p>Create this definition for each QA point in the production process.</p>
</div>
</div>
</li>
<li>4
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.4-800x800.jpg" alt="Create Checklists" width="98" height="73" /> </a></figure>
<div>
<p>Create a checklist for each point in the QA process. This checklist only needs to be as complicated as your definition of what your product should look like at each QA point. Keep it simple; design your checklists so the QA people can make a mark if each item meets the requirement. The checklist might also include a place to mark who or which machine made the original product (for later comparison and evaluation); whether a variance is acceptable (and what the variance was); issues that the QA person fixed (if she is allowed to do so); and what issues still need to be resolved before the product or service can move on to the next step.</p>
<p>Returning to the online-courses example: If the subject matter has been created, but the QA person decides that the content does not follow the learning objectives, then the process stops till the writer has produced a revision.</p>
</div>
</div>
</li>
<li>5
<div>
<div>
<p>Add safety measures.</p>
<p>Going back to the online-courses example: After a writer has revised the material for a second time, the material goes again to the QA person, and if it still does not meet standards, the process does not continue until it does. Another measure to help assure accuracy is to not pay the writer until the materials have been both created and approved. Different measures such as second QAs and performance-based payment can be put into place in your QA process to help ensure quality products and prevent extra expenditures.</p>
</div>
</div>
</li>
<li>6
<div>
<div>
<p>Train your employees so they are aware of the QA process. Share your detailed definition. All producers and QA people need to know the requirements for the product as well as knowing what will be inspected by a QA person.</p>
<p>During this training, you will want to show the QA people exactly how to perform and use the checklist. They also will need to know if they are to do this on every product or only on one of every 10 or 100.</p>
</div>
</div>
</li>
<li>7
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.7-800x800.jpg" alt="Check their Checklist!" width="98" height="73" /> </a></figure>
<div>
<p>Test your QA process. It may look great on paper but still notl work effectively in practice. Before implementing the QA process for all products and services, test on a set of products. If a QA is to be performed on one out of every 10 products, produce 10 products, and then go to see if the QA person performed a QA on one of those products. Check to ensure that she completed the checklist appropriately and then check the product to ensure that the product matches the information written on the checklist.</p>
</div>
</div>
</li>
<li>8
<div>
<div>
<p>Perform random checks. Once you are sure that the QA people are using the checklist correctly and performing the QA checks when and how they are supposed to, you cannot abandon the process. Set a time or number of products for which the QA process is to be checked. Perhaps each QA person is to be checked once every month to ensure continued QA accuracy. This is an extra measure to ensure that the QA people are not becoming lax and allowing lower-quality products to slip through.</p>
</div>
</div>
</li>
<li>9
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.9-800x800.jpg" alt="Write the Procedure" width="98" height="73" /> </a></figure>
<div>
<p>Write the procedure for every step in the process. Remember to define the product at each QA point, specify each QA point, attach the checklists as addenda to the procedure, define the necessary training and training length, specify how the QA individuals will be checked, and be sure to include what will happen if a certain number of products or services do not pass QA inspections.</p>
</div>
</div>
</li>
</ul>
</li>
</ol>
</section>
<div id="DMINSTR"></div>
<figure>
<h2>Tips &#38; Warnings</h2>
<ul>
<li>Don&#8217;t forget to let your QA people know what to do with completed checklists, and what to do with products or services that did not pass the QA check.</li>
<li>It also helps to have defined procedures for what will happen to employees who are producing, but not passing the QA checks.</li>
<li>Do not pigeonhole yourself, department or company with your QA procedures. While it is important to be very specific, don&#8217;t forget to give yourself some leeway. For instance, if each QA person is to be checked once a month, you might want to phrase it in the procedure as &#8220;&#8230;at least once per month, and at random as deemed necessary by the management team.&#8221; This gives leeway so that the employees cannot claim that &#8220;I&#8217;ve already been checked this month, and you can only check me once a month.&#8221; So be sure that there are some caveats in your process.</li>
</ul>
</figure>
<p>source:<a title="ehow.com" href="http://ehow.com" target="_blank">ehow.com</a></p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[How to Develop Quality Assurance Procedures]]></title>
<link>http://assuranceinformation.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</link>
<pubDate>Sat, 28 Apr 2012 15:39:22 +0000</pubDate>
<dc:creator>infoassuance</dc:creator>
<guid>http://assuranceinformation.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</guid>
<description><![CDATA[Designing a quality-assurance (QA) process is a skill that both small and large companies, whether j]]></description>
<content:encoded><![CDATA[<p>Designing a quality-assurance (QA) process is a skill that both small and large companies, whether just starting or well established, need to have. And it is no light task. The process may not be perfect once you have it designed and may not ever be perfect. With changing customer and client needs, both the product (or service) and the QA process are ever evolving. The process must include within itself the ability to change and the plan of how to change. Once the process is established, if you&#8217;ve done it properly, it will be easier to change than create anew, and you&#8217;ll find that the results for your customers will justify the extra commitment to the QA process at the beginning.<!--more--></p>
<h2>Instructions</h2>
<section>
<ol id="intelliTxt">
<li>
<ul>
<li>1
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.1-800x800.jpg" alt="Define your End Product or Service" width="73" height="59" /> </a></figure>
<div>
<p>Define your end product. Even for simple objects, the specifications need to be exact. If you do not know what you want as a result, you cannot ask someone to perform a QA check to assure that you have it.</p>
<p>Your end product may be a chair. Your specifications might include that it have four legs, a seat, a back, and two armrests. You might add that the color needs to be within a certain range, no glue may be visible, the legs must be exactly the same length and the finish must be smooth, and that the percent of acceptable variation on any of these items is x%. Be as specific as possible.</p>
<p>Your end product may instead be a service. That means that you need to have a detailed definition of &#8220;good service.&#8221; It may also be beneficial to define grades of service, such as unacceptable, barely acceptable, average, good, excellent. Categories for defining the service might include time for a customer to be served, greeting the customer, upselling the customer, and customer satisfaction. Each category could be measured by if and how well the employee performed and therefore what grade (good, unacceptable, etc.) they have for the QA check.</p>
<p>For example, if an employee greets the customer, she might receive a rating of average for &#8220;greeting the customer.&#8221; However, if she opens the door and offers a beverage to the customer, she might receive a rating of &#8220;excellent&#8221; in that same category.</p>
</div>
</div>
</li>
<li>2
<div>
<div>
<p>Decide at what point in the production of the product or service a QA check should be performed&#8211;at the end or at every step? How many QA points does your product or service need?</p>
<p>For instance, a company that develops online courses has three different QA processes. The writer creates the subject material, and then someone QAs that material. Next, a system expert puts all of the material into an online course format, and someone QAs that. Finally, the internal development department QAs everything in the course to ensure that it is both complete and functional.</p>
</div>
</div>
</li>
<li>3
<div>
<div>
<p>Define each QA point. This is the exact same process as Step 1, but if you have decided that you want your product QAed twice (once in the middle of production and once at the end), then you need to know what the product should be for the people QAing at both points. You already have your end-product definition, so if you only want it checked once more between start and finish, then you only have one more definition to create.</p>
<p>Going back to our chair example. If you decide that you want a QA check after the legs have been attached (because if the legs aren&#8217;t the same length, then there&#8217;s no point wasting the money to finish the chair), then you need a definition of four legs, a seat and a back, and each leg needs to be the same length.</p>
<p>Create this definition for each QA point in the production process.</p>
</div>
</div>
</li>
<li>4
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.4-800x800.jpg" alt="Create Checklists" width="98" height="73" /> </a></figure>
<div>
<p>Create a checklist for each point in the QA process. This checklist only needs to be as complicated as your definition of what your product should look like at each QA point. Keep it simple; design your checklists so the QA people can make a mark if each item meets the requirement. The checklist might also include a place to mark who or which machine made the original product (for later comparison and evaluation); whether a variance is acceptable (and what the variance was); issues that the QA person fixed (if she is allowed to do so); and what issues still need to be resolved before the product or service can move on to the next step.</p>
<p>Returning to the online-courses example: If the subject matter has been created, but the QA person decides that the content does not follow the learning objectives, then the process stops till the writer has produced a revision.</p>
</div>
</div>
</li>
<li>5
<div>
<div>
<p>Add safety measures.</p>
<p>Going back to the online-courses example: After a writer has revised the material for a second time, the material goes again to the QA person, and if it still does not meet standards, the process does not continue until it does. Another measure to help assure accuracy is to not pay the writer until the materials have been both created and approved. Different measures such as second QAs and performance-based payment can be put into place in your QA process to help ensure quality products and prevent extra expenditures.</p>
</div>
</div>
</li>
<li>6
<div>
<div>
<p>Train your employees so they are aware of the QA process. Share your detailed definition. All producers and QA people need to know the requirements for the product as well as knowing what will be inspected by a QA person.</p>
<p>During this training, you will want to show the QA people exactly how to perform and use the checklist. They also will need to know if they are to do this on every product or only on one of every 10 or 100.</p>
</div>
</div>
</li>
<li>7
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.7-800x800.jpg" alt="Check their Checklist!" width="98" height="73" /> </a></figure>
<div>
<p>Test your QA process. It may look great on paper but still notl work effectively in practice. Before implementing the QA process for all products and services, test on a set of products. If a QA is to be performed on one out of every 10 products, produce 10 products, and then go to see if the QA person performed a QA on one of those products. Check to ensure that she completed the checklist appropriately and then check the product to ensure that the product matches the information written on the checklist.</p>
</div>
</div>
</li>
<li>8
<div>
<div>
<p>Perform random checks. Once you are sure that the QA people are using the checklist correctly and performing the QA checks when and how they are supposed to, you cannot abandon the process. Set a time or number of products for which the QA process is to be checked. Perhaps each QA person is to be checked once every month to ensure continued QA accuracy. This is an extra measure to ensure that the QA people are not becoming lax and allowing lower-quality products to slip through.</p>
</div>
</div>
</li>
<li>9
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.9-800x800.jpg" alt="Write the Procedure" width="98" height="73" /> </a></figure>
<div>
<p>Write the procedure for every step in the process. Remember to define the product at each QA point, specify each QA point, attach the checklists as addenda to the procedure, define the necessary training and training length, specify how the QA individuals will be checked, and be sure to include what will happen if a certain number of products or services do not pass QA inspections.</p>
</div>
</div>
</li>
</ul>
</li>
</ol>
</section>
<div id="DMINSTR"></div>
<figure>
<h2>Tips &#38; Warnings</h2>
<ul>
<li>Don&#8217;t forget to let your QA people know what to do with completed checklists, and what to do with products or services that did not pass the QA check.</li>
<li>It also helps to have defined procedures for what will happen to employees who are producing, but not passing the QA checks.</li>
<li>Do not pigeonhole yourself, department or company with your QA procedures. While it is important to be very specific, don&#8217;t forget to give yourself some leeway. For instance, if each QA person is to be checked once a month, you might want to phrase it in the procedure as &#8220;&#8230;at least once per month, and at random as deemed necessary by the management team.&#8221; This gives leeway so that the employees cannot claim that &#8220;I&#8217;ve already been checked this month, and you can only check me once a month.&#8221; So be sure that there are some caveats in your process.</li>
</ul>
</figure>
<p>source:<a title="ehow.com" href="http://ehow.com" target="_blank">ehow.com</a></p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[How to Develop Quality Assurance Procedures]]></title>
<link>http://insuranceinfomation.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</link>
<pubDate>Sat, 28 Apr 2012 15:39:22 +0000</pubDate>
<dc:creator>infoassuance</dc:creator>
<guid>http://insuranceinfomation.wordpress.com/2012/04/28/how-to-develop-quality-assurance-procedures/</guid>
<description><![CDATA[Designing a quality-assurance (QA) process is a skill that both small and large companies, whether j]]></description>
<content:encoded><![CDATA[<p>Designing a quality-assurance (QA) process is a skill that both small and large companies, whether just starting or well established, need to have. And it is no light task. The process may not be perfect once you have it designed and may not ever be perfect. With changing customer and client needs, both the product (or service) and the QA process are ever evolving. The process must include within itself the ability to change and the plan of how to change. Once the process is established, if you&#8217;ve done it properly, it will be easier to change than create anew, and you&#8217;ll find that the results for your customers will justify the extra commitment to the QA process at the beginning.<!--more--></p>
<h2>Instructions</h2>
<section>
<ol id="intelliTxt">
<li>
<ul>
<li>1
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.1-800x800.jpg" alt="Define your End Product or Service" width="73" height="59" /> </a></figure>
<div>
<p>Define your end product. Even for simple objects, the specifications need to be exact. If you do not know what you want as a result, you cannot ask someone to perform a QA check to assure that you have it.</p>
<p>Your end product may be a chair. Your specifications might include that it have four legs, a seat, a back, and two armrests. You might add that the color needs to be within a certain range, no glue may be visible, the legs must be exactly the same length and the finish must be smooth, and that the percent of acceptable variation on any of these items is x%. Be as specific as possible.</p>
<p>Your end product may instead be a service. That means that you need to have a detailed definition of &#8220;good service.&#8221; It may also be beneficial to define grades of service, such as unacceptable, barely acceptable, average, good, excellent. Categories for defining the service might include time for a customer to be served, greeting the customer, upselling the customer, and customer satisfaction. Each category could be measured by if and how well the employee performed and therefore what grade (good, unacceptable, etc.) they have for the QA check.</p>
<p>For example, if an employee greets the customer, she might receive a rating of average for &#8220;greeting the customer.&#8221; However, if she opens the door and offers a beverage to the customer, she might receive a rating of &#8220;excellent&#8221; in that same category.</p>
</div>
</div>
</li>
<li>2
<div>
<div>
<p>Decide at what point in the production of the product or service a QA check should be performed&#8211;at the end or at every step? How many QA points does your product or service need?</p>
<p>For instance, a company that develops online courses has three different QA processes. The writer creates the subject material, and then someone QAs that material. Next, a system expert puts all of the material into an online course format, and someone QAs that. Finally, the internal development department QAs everything in the course to ensure that it is both complete and functional.</p>
</div>
</div>
</li>
<li>3
<div>
<div>
<p>Define each QA point. This is the exact same process as Step 1, but if you have decided that you want your product QAed twice (once in the middle of production and once at the end), then you need to know what the product should be for the people QAing at both points. You already have your end-product definition, so if you only want it checked once more between start and finish, then you only have one more definition to create.</p>
<p>Going back to our chair example. If you decide that you want a QA check after the legs have been attached (because if the legs aren&#8217;t the same length, then there&#8217;s no point wasting the money to finish the chair), then you need a definition of four legs, a seat and a back, and each leg needs to be the same length.</p>
<p>Create this definition for each QA point in the production process.</p>
</div>
</div>
</li>
<li>4
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.4-800x800.jpg" alt="Create Checklists" width="98" height="73" /> </a></figure>
<div>
<p>Create a checklist for each point in the QA process. This checklist only needs to be as complicated as your definition of what your product should look like at each QA point. Keep it simple; design your checklists so the QA people can make a mark if each item meets the requirement. The checklist might also include a place to mark who or which machine made the original product (for later comparison and evaluation); whether a variance is acceptable (and what the variance was); issues that the QA person fixed (if she is allowed to do so); and what issues still need to be resolved before the product or service can move on to the next step.</p>
<p>Returning to the online-courses example: If the subject matter has been created, but the QA person decides that the content does not follow the learning objectives, then the process stops till the writer has produced a revision.</p>
</div>
</div>
</li>
<li>5
<div>
<div>
<p>Add safety measures.</p>
<p>Going back to the online-courses example: After a writer has revised the material for a second time, the material goes again to the QA person, and if it still does not meet standards, the process does not continue until it does. Another measure to help assure accuracy is to not pay the writer until the materials have been both created and approved. Different measures such as second QAs and performance-based payment can be put into place in your QA process to help ensure quality products and prevent extra expenditures.</p>
</div>
</div>
</li>
<li>6
<div>
<div>
<p>Train your employees so they are aware of the QA process. Share your detailed definition. All producers and QA people need to know the requirements for the product as well as knowing what will be inspected by a QA person.</p>
<p>During this training, you will want to show the QA people exactly how to perform and use the checklist. They also will need to know if they are to do this on every product or only on one of every 10 or 100.</p>
</div>
</div>
</li>
<li>7
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.7-800x800.jpg" alt="Check their Checklist!" width="98" height="73" /> </a></figure>
<div>
<p>Test your QA process. It may look great on paper but still notl work effectively in practice. Before implementing the QA process for all products and services, test on a set of products. If a QA is to be performed on one out of every 10 products, produce 10 products, and then go to see if the QA person performed a QA on one of those products. Check to ensure that she completed the checklist appropriately and then check the product to ensure that the product matches the information written on the checklist.</p>
</div>
</div>
</li>
<li>8
<div>
<div>
<p>Perform random checks. Once you are sure that the QA people are using the checklist correctly and performing the QA checks when and how they are supposed to, you cannot abandon the process. Set a time or number of products for which the QA process is to be checked. Perhaps each QA person is to be checked once every month to ensure continued QA accuracy. This is an extra measure to ensure that the QA people are not becoming lax and allowing lower-quality products to slip through.</p>
</div>
</div>
</li>
<li>9
<div>
<figure><a> <img src="http://img.ehowcdn.com/article-preview/ehow/images/a05/qk/18/develop-quality-assurance-procedures-1.9-800x800.jpg" alt="Write the Procedure" width="98" height="73" /> </a></figure>
<div>
<p>Write the procedure for every step in the process. Remember to define the product at each QA point, specify each QA point, attach the checklists as addenda to the procedure, define the necessary training and training length, specify how the QA individuals will be checked, and be sure to include what will happen if a certain number of products or services do not pass QA inspections.</p>
</div>
</div>
</li>
</ul>
</li>
</ol>
</section>
<div id="DMINSTR"></div>
<figure>
<h2>Tips &#38; Warnings</h2>
<ul>
<li>Don&#8217;t forget to let your QA people know what to do with completed checklists, and what to do with products or services that did not pass the QA check.</li>
<li>It also helps to have defined procedures for what will happen to employees who are producing, but not passing the QA checks.</li>
<li>Do not pigeonhole yourself, department or company with your QA procedures. While it is important to be very specific, don&#8217;t forget to give yourself some leeway. For instance, if each QA person is to be checked once a month, you might want to phrase it in the procedure as &#8220;&#8230;at least once per month, and at random as deemed necessary by the management team.&#8221; This gives leeway so that the employees cannot claim that &#8220;I&#8217;ve already been checked this month, and you can only check me once a month.&#8221; So be sure that there are some caveats in your process.</li>
</ul>
</figure>
<p>source:<a title="ehow.com" href="http://ehow.com" target="_blank">ehow.com</a></p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[Welcome!]]></title>
<link>http://thebrazinagroupdotcom.wordpress.com/2011/10/15/hello-world/</link>
<pubDate>Sat, 15 Oct 2011 04:29:15 +0000</pubDate>
<dc:creator>The Brazina Group, Inc.</dc:creator>
<guid>http://thebrazinagroupdotcom.wordpress.com/2011/10/15/hello-world/</guid>
<description><![CDATA[The Brazina Group is a consortium of technical and business professionals; many are licensed Profess]]></description>
<content:encoded><![CDATA[<p><strong><a href="http://thebrazinagroupdotcom.files.wordpress.com/2011/10/synergy.jpg"><img class="alignright size-full wp-image-126" title="synergy" src="http://thebrazinagroupdotcom.files.wordpress.com/2011/10/synergy.jpg?w=300&#038;h=349" alt="" width="300" height="349" /></a>The Brazina Group</strong> is a consortium of technical and business professionals; many are licensed <a title="Our Consultants" href="http://thebrazinagroupdotcom.wordpress.com/about/meet-the-consultants/our-consultants/">Professional Engineers</a>, with years of experience in lighting improvements and other energy related fields.  We have expertise with small to large businesses, ranging from commercial to industrial  in application.  That leaves you the peace of mind to focus on your real business.<br />
<em><strong>What can </strong></em><strong>The Brazina Group</strong><em><strong> do for me?</strong></em><br />
Predominant areas of expertise include <a title="Energy Procurements" href="http://thebrazinagroupdotcom.wordpress.com/energy-procurements/">energy procurement</a>, and <a title="Lighting Improvements" href="http://thebrazinagroupdotcom.wordpress.com/lighting-improvements/">efficient lighting</a> analysis. Associates have a broad skill base and additional projects we consider include <a title="Power Quality" href="http://thebrazinagroupdotcom.wordpress.com/electrical-services/power-quality/">power quality</a> reviews, energy use<a title="Funding Opportunities" href="http://thebrazinagroupdotcom.wordpress.com/funding-opportunities/"> tax audits</a>, cogeneration studies, industrial process reviews and waste minimization analysis.</p>
<p><em><strong>Our team is glad to serve you in your conservation process. Please contact us with your questions, we are looking forward to working with you for a greener future.</strong></em></p>
<p>Pollyann Brazina, Director of Operations</p>
<p><strong>The Brazina Group</strong></p>
<p>8531 Reservoir Road<br />
Germansville, PA 18053</p>
<p>386.451.3586</p>
]]></content:encoded>
</item>
<item>
<title><![CDATA[The Power of Potency in ERP Software: Part 2]]></title>
<link>http://edgewaterfullscope.wordpress.com/2011/07/20/the-power-of-potency-in-erp-software-part-2/</link>
<pubDate>Wed, 20 Jul 2011 18:56:15 +0000</pubDate>
<dc:creator>Fullscope</dc:creator>
<guid>http://edgewaterfullscope.wordpress.com/2011/07/20/the-power-of-potency-in-erp-software-part-2/</guid>
<description><![CDATA[Fullsope’s new series of Process Accelerators makes it easy for manufacturers to employ potency pric]]></description>
<content:encoded><![CDATA[<p>Fullsope’s new series of Process Accelerators makes it easy for manufacturers to employ potency <a class="zem_slink" title="Pricing" href="http://en.wikipedia.org/wiki/Pricing" rel="wikipedia">pricing</a> procedures.</p>
<p>With potency pricing, a manufacturer sets purchase pricing and inventory <a class="zem_slink" title="Value-based pricing" href="http://en.wikipedia.org/wiki/Value-based_pricing" rel="wikipedia">value based</a> on the received material’s active concentration (i.e., potency) or some other quality-controlled values (fat content, protein content, etc). This is a key requirement for process industries where low margins require costing and margin analysis at the lot level.<em> </em>It’s required in industries such as dairy and feed which measure and pay based on butterfat content or protein content, and is standard business practice for pricing precious metals. This is equally applicable to any process industries company that manufactures or distributes high valued, active ingredient based products.</p>
<p>Common enterprise resource planning (<a class="zem_slink" title="Enterprise resource planning" href="http://en.wikipedia.org/wiki/Enterprise_resource_planning" rel="wikipedia">ERP</a>) solutions price materials according to linear pricing schedules, but in process industries, multiple factors come into play in determining compensation for a supplier. The Fullscope Process Accelerators:</p>
<ul>
<li>Provide a flexible formula that allows companies to pay suppliers based on actual quality results for potency.</li>
<li>Assign actual inventory value for each inventory lot that is potency-controlled.</li>
<li>Help record more accurate margins based on the actual potent value of materials sold or consumed.</li>
</ul>
<p>Using milk again as an example, a typical dairy producer will send a tanker with paperwork specifying that this tanker of milk has a certain stated butterfat and protein content. But the manufacturer, the buyer of the milk, wants to run their own tests because the agreement is that payment will be made based on the manufacturer&#8217;s quality analysis result. Or, payment could be based on the average of the milk vendor&#8217;s value and the manufacturer&#8217;s value: the buyer and supplier can meet halfway.</p>
<p>A typical ERP solution pricing scheme won’t address that scenario.</p>
<p>Fullscope Process Accelerators use an advanced <a class="zem_slink" title="Formula pricing" href="http://en.wikipedia.org/wiki/Formula_pricing" rel="wikipedia">pricing formula</a> that gives the manufacturer the ability to define which characteristics are going to drive the price. It can be the concentration alone or multiple characteristics of an incoming shipment. The formula applies equally well to chemicals, food, or metals. The system will calculate a price and hence the inventory value based on those user‑defined characteristics.</p>
<p>A large part of our Process Accelerators’ elegance and utility comes from flexibility: even though the metals industry will use a different formula than those used by the dairy or chemical industries, each can build their own formulas easily.</p>
<p>Lot Genealogy and Traceability</p>
<p>Lot genealogy is the ability to automatically transfer properties of a raw material lot to a manufactured item’s lot. An effective lot genealogy system must transfer key lot characteristics. For example, a manufacturer may use a metal coil that has a certain alloy content and mechanical strength. If this coil is cut into a smaller one, those properties need to follow the smaller coil as well. Sometimes this is referred to as parent-child inheritance. A manufacturer wants the characteristics from the original coil to carry over into the product that ultimately contains the small coil. They also want to be able to transfer <a class="zem_slink" title="Shelf life" href="http://en.wikipedia.org/wiki/Shelf_life" rel="wikipedia">shelf life</a> information. There are rules about combining materials with different shelf lives into one package. One should take the earliest individual material shelf life and make that the expiration date for the overall product.</p>
<p>Genealogy applies to two things: first, the attributes or characteristics, and second, the shelf life. Both need to be carried over. In a formula where the raw material defines the shelf life or the characteristics, the finished good, which will consume the <a class="zem_slink" title="Raw material" href="http://en.wikipedia.org/wiki/Raw_material" rel="wikipedia">raw materials</a>, needs to inherit the properties of its raw materials.</p>
<p>Here’s a bit of terminology: an end item is a typical formula where something is consumed and made into a finished good. A co‑product occurs when an end item is produced, but there is also a co‑product that can be used for some other purpose—either to resell or to use in another production process. Take, for example, a jumbo roll of paper 60 inches wide. A manufacturer may cut five 11-inch rolls out of it, leaving 5 inches of trim. That trim is a co-product. It’s still good and can be reused or re-blended to make more paper.</p>
<p>Fullscope Process Accelerators set lot genealogy at the formula level and allows inheritance for both end items and co-products.</p>
<p>Product Sequencing</p>
<p>The Process Accelerators also add key capabilities to Dynamics AX in this arena. It adds functionality that considers demand for a product having a certain characteristic such as color, flavor, or package size that can prove problematic if produced out of sequence; or, conversely, it may prove more cost effective if sequenced properly.</p>
<p>Consider paint production. Sequencing from light to dark (white-yellow-green-blue-red-black) can minimize cleanup and setup during changeover. The Fullscope Process Accelerators allow manufacturers to define an optimum sequence based on prioritization of simple or complex characteristics of the product.</p>
<p>So What’s the Takeaway?</p>
<p>Process manufacturers focus their business activities around the development, manufacturing, assembling, and selling of products and the delivery of related services. The defining characteristic of <a class="zem_slink" title="Process manufacturing" href="http://en.wikipedia.org/wiki/Process_manufacturing" rel="wikipedia">process manufacturing</a>—namely, that once a process manufacturer produces a product, that product cannot be reduced back to its constituent parts—makes control of the <a class="zem_slink" title="Manufacturing" href="http://www.wikinvest.com/industry/Manufacturing" rel="wikinvest">manufacturing process</a> critical and risk-intense.</p>
<p>By providing more powerful functionality to <a class="zem_slink" title="Microsoft Dynamics AX" href="http://www.microsoft.com/dynamics/ax/default.mspx" rel="homepage">Microsoft Dynamics AX</a> ERP, Fullscope Process Accelerators help strengthen the already strong position of Dynamics AX among mid- to large-sized process manufacturers in the chemical, pharmaceutical, food processing, pulp and paper, metals, and cosmetics/health and beauty segments. It does so by leveraging three key areas—potency, lot genealogy, and product sequencing—to mitigate risk, provide more efficient and effective control of the manufacturing process, and improve both asset valuation and margins to better compete in a demanding global marketplace.</p>
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